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Offshore wind power seal: 30 years of "full life cycle account"

Release date: 2026-07-17Views:0

The Neglected "Invisible Bill"

In offshore wind power projects, cable and pipeline sealing is a "small purchase", but it is responsible forBlock salt spray, moisture and fireThe key role. When making purchasing decisions, we often hear such voices: "The traditional blocking is done with hundreds of pieces. The MCT module is several times more expensive. Choose the cheaper one first."

However,Offshore wind has a design life of 25-30 years. SealingNot a one-time consumable, but a long-term asset. Only focus on the initial purchase unit price, while ignoringFull life cycle cost(LCC), often leads to an out-of-control operation and maintenance costs in the later stages of the project.

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Today, we will take the bulkhead penetration seal of the booster station as an example to objectively calculate a 30-year economic account.

1. traditional plugging: the reality of high-frequency maintenance behind cheap

Traditional fire-resistant mud and sealants perform well in the land environment, but at sea.High salt spray, high humidity, strong vibrationIn the harsh environment, the aging rate is significantly accelerated.

In the key parts of the bulkhead and sea side penetration of the booster station, the traditional plugging materials usually crack, fall off or powder in about 5-10 years, and need to be repaired or replaced.

Many purchasers often only calculate the cost of materials when accounting, but ignore the "comprehensive bill" for offshore operations ":


  1. High construction costs:The short window for maritime operations, the high cost of ship chartering, personnel travel and safety measures, and the cost of a single dispatch often far exceeds the material itself.

  2. Shutdown loss:This is the most hidden "big head". During the shutdown of booster station or fan to cooperate with construction, the power generation loss (converted by installed capacity and electricity price) is usually much higher than the sum of plugging materials and labor.

  3. Management costs:Hidden management costs such as coordinating downtime windows, handling work tickets, and safety supervision are often difficult to quantify, but they do exist.

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Data reference:

Taking a conventional booster station bulkhead penetration as an example, the initial investment of traditional plugging is low (about several thousand yuan). If the first repair is made after 5-8 years, the combined cost of a single repair is often several times the initial investment, taking into account material, labor and downtime losses.

Based on a 30-year operating cycle, traditional plugging usually requires 3-4 repairs. If downtime losses are included, the 30-year cumulative cost can reach 3-5 times the initial investment; even if only the repeated input of materials and labor is calculated, the cumulative cost is close to twice the initial cost.

2. TesterMCTWhy another cost logic?

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The initial purchase cost of the Tastet MCT wear barrier sealing system is relatively high, but its core logic is to putCost front, in exchange for the late 30 years of "certainty".

This certainty comes from the matching of its design to the material:

  • Materials with strong weather resistance:The main body adopts EPDM EPDM rubber, which is resistant to ozone, salt spray and aging. The flame retardant grade reaches V0, and the aging rate is much lower than that of ordinary organic sealing materials.

  • Structure life matching:316L stainless steel frame, corrosion resistance to match the design life of offshore wind power 25-30 years.

  • Operation and maintenance friendly:Modular design supports non-destructive disassembly and assembly. In the later period, when cables need to be added or deleted due to technological transformation, there is no need to destroy the wall structure or apply for long-term shutdown.

The term "maintenance-free" here usually means that there is no need for periodic replacement and active repair during the design life cycle, and only needs to be included in the scope of daily inspection, rather than "zero intervention" in the absolute sense ".

3. 30-Year Cost Comparison: Data Speak

Putting aside the unit price bias, we compare the total 30-year investment of the two scenarios in a typical scenario:

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* Note: Multiples depend on whether or not outage generation losses are included. Only the material labor is about 2 times, including the downtime loss can reach 3-5 times.

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Cost inflection point analysis:

In a typical scenario (first repair in years 5-8 of traditional plugging), the total cost of the TasteMCT sealing solution is usually overshot around year 10 and becomes lower than that of the traditional plugging solution. As the operating time lengthens, the cumulative cost gap between the two will become more pronounced.

Decision-making recommendations 4. a procurement perspective

For heavy asset projects such as offshore wind power with long cycles and high operation and maintenance costs,Full life cycle cost(LCC) isThe core yardstick for measuring cost performance。

When we purchase seals, we may as well ask a few more questions:

  1. Can you reduce an expensive window to go to sea?

  2. Can loss of downtime due to plugging failure be avoided?

  3. Can we reduce the cost of demolition and reconstruction in the later stage of technological transformation?


In the era of offshore wind power parity, cost reduction and efficiency increase is an eternal theme.However, this is not only a matter of lowering the unit price of purchases, but also a matter of scientific management,Control full-cycle holding costs. The one-time selection of the sealing scheme that matches the design life seems to cost more "small money", but in fact it avoids the "big money" in the next few decades ".


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